Influence of Object Physical Properties Instability on Edge Current Method Sensitivity

Authors

  • K. V. Vlasov Siberian State Transport University
  • A. L. Bobrov Siberian State Transport University

DOI:

https://doi.org/10.22213/2413-1172-2024-1-55-62

Keywords:

signal, surface eddy current prob, stray parameter, artificial defect, informative parameters of signals, added voltage, eddy current testing

Abstract

The article contains results of a study of the eddy current transducer signal parameters from artificial defects against the background of the influence of stray parameters simulated on specially manufactured samples exposed to various external influences. The authors studied the added voltage change of eddy current prob depending on factors affecting the electromagnetic properties of steels. The results of the study were the determination of optimal excitation parameters and threshold values for discrimination levels of phase, amplitude and dynamic parameters when detuning from stray factors. The authors modeled stray parameters of eddy current testing in the form of temperature effects, effects of chemical reagents and plastic deformation of the surface layer. The researchers assessed the distribution of the temperature field, the time of chemical reactions and the composition of the reagents, as well as the geometric parameters of the deformable surface layer of the samples and their effect on eddy current prob added voltage. For the research, artificial defects were made in the form of thin cuts with an opening width of 0.2 mm, located in the stray parameter zone. The geometric dimensions of artificial defects were determined by the requirements for the amplitude of the transducer signals, which should not exceed the change in amplitude under the influence of a stray parameter on the time base, relative to the zero-value installed in the sample area not subject to the influence of external factors. The obtained results of the hodograph analysis when scanning with a clamp-on eddy current transducer made it possible to propose recommendations for detuning from stray parameters of various nature. This was done in order to increase the detectability of defects on objects with significant heterogeneity of the surface structure in the eddy current testing zones.

Author Biographies

K. V. Vlasov, Siberian State Transport University

PhD in Engineering, Associate Professor

A. L. Bobrov, Siberian State Transport University

DSc in Engineering, Associate Professor

References

AbdAlla A.N., Faraj M.A., Al-Douri Y. (2019) Challenges in improving the performance of eddy current testing: Review. Measurement and Control, vol. 52, Is. 1-2, pp. 46-64.

Deqiang Zh. (2018) Influence of key factors on Eddy current testing sensitivity and monotonicity on subsurface depth for ferromagnetic and non-ferromagnetic materials. Sensors and Actuators A: Physical, vol. 278, pp. 98-110.

Kinnunen K., Tiainen T., Viitala R. (2023) The effect of surface roughness variations to eddy current displacement measurement. IEEE International Instrumentation and Measurement Technology Conference, Kuala Lumpur, Malaysia, pp. 1-6.

Egorov A.V., Polyakov V.V., Ruder D.D., Mansurov A.V. (2022) Principal component analysis of magnetic steel eddy current testing data. AIP Conference Proceedings. Proceedings of the International Conference "Physical Mesomechanics. Materials with Multilevel Hierarchical Structure and Intelligent Manufacturing Technology", p. 020060.

Deqiang Zh., Xiang Ch., Yunze H., Hua W., Piyu C., Li Y. (2018) Influence of key factors on Eddy current testing sensitivity and monotonicity on subsurface depth for ferromagnetic and non-ferromagnetic materials. Sensors and Actuators A: Physical, vol. 278 (1), pp. 98-110.

Zhaohu Yu., Yuewen Fu., Lifan Jiang F. (2021) Detection of circumferential cracks in heat exchanger tubes using pulsed eddy current testing. NDT & E International, vol. 121, p. 102444.

Trung L.Q., Kasai N., Sekino K., Hanh N.C. (2023) The effect of eddy current probe configurations on crack signal magnitude: Consideration of excitation coil direction. Sensors and Actuators A: Physical, vol. 358, p. 114437.

Aleshin N.P., Mogilner L.Yu., Krysko N.V., Pridein O.A., Idrisov M.T., Kusyy A.G. (2022) Аssessing reliability of testing welded joints of steel tank walls using ultrasonic and eddy current methods.Russian Journal of Nondestructive Testing, vol. 58, no. 9, pp. 769-778.

Savrai R.A., Kogan L.Kh. (2022) Effect of hardening frictional treatment on features of eddy current testing of fatigue degradation of metastable austenitic steel under gigacycle contact fatigue loading.Russian Journal of Nondestructive Testing, vol. 58, no. 8, pp. 722-731.

Uchanin V., Nardoni G. (2019) Detection of cracks in ferrous steel structures: new innovative eddy current techniques. Procedia Structural Integrity. 6: 6th International Conference "Fracture Mechanics of Materials and Structural Integrity", FMSI 2019, pp. 198-204.

Загидулин Р. В., Бакиев А. Т., Бакиев Т. А. Эмпирический метод распознавания группы стресс-коррозионных трещин в металле по сигналу накладного вихретокового преобразователя // Известия Томского политехнического университета. Инжиниринг георесурсов. 2022. Т. 333, № 11. С. 149-159.

Li E., Wu J., Zhu J., Kang Y. (2020) Quantitative evaluation of buried defects in ferromagnetic steels using dc magnetization-based eddy current array testing: IEEE Transactions on Magnetics, vol. 56, no. 9, p. 9122036.

Barrarat F. (2022) Reconstruction of defect size and shape in eddy-current testing using benchmark problems validation and neural network approach. Journal of Fundamental and Applied Sciences, vol. 12, no. 1, pp. 78-88.

Мирзоян Н. Ю., Балакин А. И., Балакина Н. А. Анализ влияния параметров измерительной цепи на вносимое напряжение при вихретоковом контроле // Автоматизация и измерения в машино- и приборостроении. 2022. № 1 (17). С. 78-87.

Kwon S.J., Seo Ju.W., Kim M.S., Ham Y.S. (2022) Applicability evaluation of surface and sub-surface defects for railway wheel material using induced alternating current potential drops. Sensors, vol. 22, no. 24, p. 9981.

Efimov A.G., Kuzelev N.R., Martyanov E.V., Kanter B.M., Shubochkin A.E. (2019) Numerical simulation of non-destructive remote field eddy current testing of rolled metal tubes. Herald of the Bauman Moscow State Technical University. Series Mechanical Engineering, no. 5, pp. 46-55.

Использование вихретокового метода неразрушающего контроля для поиска скрытого сварного шва при несанкционированном изменении целостности конструкции автотранспортных средств / Р. В. Зиганшин, В. Г. Саиткулов, Л. М. Ширяк, С. Е. Лантарев // Инженерный вестник Дона. 2019. № 1 (52). С. 15.

Возможности ручного вихретокового контроля для измерения глубины контактно-усталостных трещин поверхности катания рельсов / С. П. Шляхтенков, Д. Б. Некрасов, С. В. Палагин, О. В. Бессонова, А. А. Попков, С. А. Бехер // Дефектоскопия. 2023. № 4. С. 37-45.

О чувствительности вихретокового контроля деталей железнодорожного подвижного состава / Г. Я. Дымкин, А. В. Курков, Я. Г. Смородинский, А. В. Шевелев // Дефектоскопия. 2019. № 8. С. 47-53.

Горбунов В. В., Карпеев А. М., Игнатьев А. А. Контроль физико-механических свойств поверхностей дорожек качения подшипников для газотурбинных авиационных двигателей вихретоковым методом // Вестник Саратовского государственного технического университета. 2021. № 3 (90). С. 5-11.

Published

08.04.2024

How to Cite

Vlasov К. В., & Bobrov А. Л. (2024). Influence of Object Physical Properties Instability on Edge Current Method Sensitivity. Vestnik IzhGTU Imeni M.T. Kalashnikova, 27(1), 55–62. https://doi.org/10.22213/2413-1172-2024-1-55-62

Issue

Section

Articles